What are metrical connectors?
Meet the Connector: Metrical Connectors
Metrical connectors, also called M-type connectors and metric circular connectors, are a standardized circular connector that is widely used in industrial applications, including robotics, factory automation equipment, and sensor systems. They are cylindrical in shape and feature a secure locking mechanism in order to ensure connections remain tight in environments where shock and vibration are present. They use metric sizing and are defined by the measurement of the outer diameter in millimeters; at present, the M5 is the smallest metrical connector (5 mm in diameter) and M40 is the largest (40 mm in diameter). Metrical connectors are specified based on their size as well as other attributes, including power and signal requirements. The first metrical circular connectors were developed in the 1980s by binder. binder designed the M12 connector, which remains the most popular and widely adopted size in the series.
Design Notes
Standardization
No single overarching standard applies to all metrical connectors (circular M-type connectors, such as M5, M8, M12, M16, and M23). Instead, each size or type of metrical connector follows a set of standards based on the specific application, pin configuration, and usage in industrial systems.
For instance, M5, M8, and M12 connectors typically follow the IEC 61076-2 series of standards, but specific standards like IEC 61076-2-104 for M8 and IEC 61076-2-101 for M12 define the details for these sizes, commonly used in industrial automation and sensor networks. Meanwhile, the larger connectors follow IEC 61076-2-106 (M16) and IEC 61076-2-107 (M23). These connectors are often used for higher power applications, such as motors, machinery, and industrial power distribution.
Mounting type or types
Metrical connectors can be mounted in several ways depending on the application, equipment design, and environment. Common mounting types for these connectors include panel mount, PCB mount, inline coupling mount, flange mount, DIN rail mount, bulkhead mount, right angle mount, and free-hanging or cable mount.
Mating cycles
Standard metrical connectors are typically rated for 100 to 500 mating cycles. However, industrial or ruggedized types are often rated for up to 1,000 mating cycles, with extreme and mission-critical types rated for 5,000 or more cycles.
Positions
Metrical connectors come in a variety of pin or contact positions, depending on the specific model and application. These positions indicate how many separate connections (for signals or power) the connector can handle. Typically, the larger the size, the more positions; an M5 has 3 or 4 (signal, power, and basic sensor connections), while the M23 has up to 23 positions for complex servo motor and heavy industrial functions.
Material specifications
Designers should consider several key factors regarding the contacts to ensure reliable performance, durability, and compatibility with the application, including materials (brass, silver, phosphor bronze) and plating (gold, silver, or platinum).
Environmental properties
If the connector is used in harsh environments, consider contacts with higher IP ratings that are protected against dust, moisture, or chemicals.
Electrical properties
Each connector has specific current (amperage) and voltage ratings, depending on the size of the contacts and the material used. Larger contacts generally allow for higher current capacity.
Markets and Applications
Industrial, Transportation, Datacom/Telecom, Automotive, Consumer, Military Aerospace, Medical
Metrical circular connectors are widely used in various markets due to their durability and versatility. The arrival of industrial automation in particular has inspired new innovation in this connector type.
Suppliers
Adam Tech, Amphenol Industrial Operations, Amphenol LTW, binder, Bulgin Components , HARTING, ITT Cannon, JAE, JPC Connectivity, Lumberg, METZ CONNECT, Molex, Phoenix Contact, TE Connectivity, WAGO, Weidmüller, and Würth Electronik.
Related products
Like this article? Check out our other Meet the Connector and Networking articles, our Datacom/Telecom Market Page, and our 2024 Article Archives.
Subscribe to our weekly e-newsletters, follow us on LinkedIn, Twitter, and Facebook, and check out our eBook archives for more applicable, expert-informed connectivity content.
- LEDs Illuminate New Automotive Designs - October 8, 2024
- Ethernet-APL Connects Hazardous Work Zones - October 1, 2024
- What are metrical connectors? - October 1, 2024