materials

Effective Alternative to Silicone-Jacketed Cables and Cable Assemblies

A mainstay of medical device design, silicone jacketing protects cables from the hazards that medical technologies face in clinical care settings. It’s not a perfect material, though. New alternatives address silicone’s common shortfalls. Silicone is a widely used cable-jacketing material for medical device components. Commonly used in medical tools, hospital equipment, and surgical devices, siliconeRead More

Push Pull Connectors for Medical Applications Product Roundup

This week’s Product Roundup highlights push-pull connectors for medical applications from leading suppliers. Push Pull Connectors for Medical Applications Souriau JMX Series Plastic Push-Pull Coupling Connectors, supplied by Allied Electronics & Automation, offer reliable mating with a push-pull locking mechanism with an audible and tactile indicator that only requires two fingers to mate/unmate securely. TheRead More

Mil-Spec Cable and Cable Assemblies Product Roundup

This week’s Product Roundup highlights Mil-Spec cables and cable assemblies from leading suppliers. Mil-Spec Cable and Cable Assemblies EZ Form Cable, a Trexon Company, has 27 active semi-rigid cables that are qualified to MIL-DTL-17 and listed on the Qualified Products List (QPL) of the U.S. Defense Logistics Agency (DLA). EZ Form, an AS9100D certified manufacturerRead More

Connectors for Electric Vehicles Product Roundup

This week’s Product Roundup highlights connectors for electric vehicles from leading suppliers. Connectors for Electric Vehicles Allied Electronics & Automation supplies the SurLok Plus compression lug from Amphenol. SurLok Plus for EVs and HEVs is a field installable, highly reliable alternative to common compression lugs. Using industry-standard crimp, screw, and busbar termination options, it eliminatesRead More

The Trouble with Solder: Warpage

The shift from tin lead to lead-free solder has created an unintended consequence that has experts exploring multiple avenues for solutions. Soldering is the process used to secure connections on a printed circuit board using metal alloys and heat. The two most common types of soldering are reflow and wave. Traditionally, solder was made fromRead More

New Contact Plating Processes Cut Costs, Improve Environmental Impacts

The RoHS and REACH directives, along with rising material costs, have led to innovative new processes and materials for contact plating. In the world of electronics design, great challenges lead to great innovation. Take the Restriction of Hazardous Substances (RoHS) and Reach directives, for example. These European environmental directives disrupted decades of common processes andRead More

Cold Forming Offers Many Advantages Over Traditional Machining Processes

Cold forming miniature metal components provides cost savings, waste reduction, faster processing, and superior finished component quality compared to traditional machining and cutting processes. Cold forming, also known as cold heading or cold forging, is a manufacturing and metalworking process that forms miniature metal components such as connector pins without the use of heat orRead More

Connector Materials: Platings and Housing Product Roundup

This week’s Product Roundup highlights the advantages of various platings and housings from leading suppliers. Connector Materials: Platings & Housing Intercompact from Smiths Interconnect features insulators in proprietary Liquid Cristal Polymer material and hyperboloid contact technology for an optimized insulation resistance in severe environment conditions. The very low contact resistance of the Hypertac socket ensuresRead More

Cold Weather Connectivity

For special installations like the Winter Olympics, as well as applications such as vehicles and devices that routinely operate in cold climates, electronics must be ruggedized against low temperatures. The 2022 Beijing Winter Olympics showcased human endurance in the most extreme cold conditions as athletes performed on ice, in snow, and in frigid air. TheRead More

Route Vehicles: Designing for High Voltages and High Temperatures

Route or fleet vehicles operate near continuously under harsh environment conditions. As electrification expands in this market, it’s critical that connectors can endure the influence of high voltages as well as the rigors of the road. Commercial vehicles operate in uncontrolled environments, subject to heat, moisture, vibration, and dust. For fleet or route vehicles, suchRead More

Cable Trends 2022

From miniaturization to new cable standards to bold new materials, cables are evolving in tandem with connectors to enable fast, powerful, efficient design. Innovation in digital technologies is supported by parallel advancements in cable trends. From faster, smaller cables in the consumer space to heavy subsea cables that carry massive volumes of data from oneRead More

Overmolded Cable Assemblies Product Roundup II

This week’s Product Roundup highlights overmolded cable assemblies from leading suppliers. Overmolded Cable Assemblies CDM now includes the overmolding process in its suite of value-added production capabilities for its connector and cable assemblies. Overmolding can form a solid strain-relieving seal over the junction and entire connector to allow for easier or more rigorous handling ofRead More

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