Learning Tools Articles

Increase Contact Performance by Pre-Stressing

Ed Bock of APEX Electrical Interconnection Consultants explains how to increase contact performance by pre-stressing to achieve greater strength and expanded dynamic range.   In examining the consequences of residual stress that develop in a contact beam subjected to stresses beyond the material’s elastic limit, we can see how residual stress may be beneficial, or if not properlyRead More

How to Specify High-Speed Backplane Connectors

FCI’s Stephen Smith explains how to specify high-speed backplane connectors so your system will work now as serial data rates increase to beyond 25Gb/s, as well as into the future.    Despite the dire predictions of folks in the optical camp, armies of copper users continue to design systems that can transmit information at dataRead More

How to Specify Connectors for Distributed Power Architectures

Selecting the right power connector will maximize efficiency in distributed power architectures.   Efficiency is the holy grail of today’s power system architectures. Higher-voltage DC distribution has its advantages and is gaining traction, but the utility of universal AC input with active PFC and attractive full load efficiencies continues to address complex load requirements. ThisRead More

iNEMI Researches the State of the Industry

In preparation for its upcoming roadmap publication, iNEMI is researching the state of the industry with questionnaires on high-speed connector testing and connector reliability. See how you can be part of it.    The International Electronics Manufacturing Initiative (iNEMI) is looking for input from members of the connector industry to help in compiling its annualRead More

Required Skills for the Manufacturing Phase of Connector Development

As part of the Connector Basics series, APEX Electrical Interconnection Consultants have introduced us to the phases of new connector development and defined the skills needed for each. In this installment, Bill Garver and George Bedorf discuss the required skills for the manufacturing phase of connector development.   In a previous article, it was suggested thatRead More

Contact Design Considerations For Long-Term Reliability

In the latest installment in our Connector Basics series, Ed Bock of APEX Electrical Interconnection Consultants looks at the ability of a contact system to operate in spite of external contamination and contact design considerations for long-term reliability.   For those critical electrical contact applications where the consequences of failure are severe and long-term reliability isRead More

Checklist for Recovery After a Connector Problem

OEMs are hopeful the connectors they specify for end-product designs will be reliable and trouble-free for the life of the product. Unfortunately, connector problems may arise. Ed Reynolds of APEX offers his checklist for recovery after a connector problem. All manufacturers of devices that use connectors are hopeful that the specified connectors will be reliable and trouble-free for theRead More

Silver: A Superior Finish for High-Current Applications

In the next article in the “Connector Basics” series, Ed Bock of APEX Electrical Interconnection Consultants looks at the attributes of silver and explains why it’s a superior finish for high-current applications. Connector designers have a wide selection of finishes to consider for high-current applications, both noble as well as non-noble metals. It is importantRead More

The Process of Cable Assembly Molding

For clients who truly understand the process of cable assembly molding, which can include cost advantages over a fully mechanical approach, the selection of a vendor is the key to procuring a robust and reliable product. While a molded cable assembly can offer significant advantages over a similar product with a mechanical construction, the artRead More

The Basics of Connector Soldering

The quality of the joining processes undergone by some connectors can be a key factor in component performance. The latest article in our “Connector Basics” series by APEX Electrical Interconnection Consultants covers the basics of connector soldering. Many connectors and related components are subject to joining processes, which primarily involve soldering. Less commonly used joining processes includeRead More

How to Test for Copper-Clad Aluminum Cables

The existence of copper-coated aluminum cables in the market can present serious problems for the companies using them. In an excerpt from a recent white paper, Fluke Networks describes testing methods to identify copper-clad aluminum cable, and what the future holds for the process. There are growing concerns in the network equipment industry about theRead More

The Engineering Phase of New Product Design

In the latest installment of the “Connector Basics” series from APEX Electrical Interconnection Consultants, Bill Garver takes a detailed look at the engineering phase of new product design. This article is part of the “Connector Basics” series from APEX Electrical Interconnection Consultants. In a previous article, we suggested that to ensure a successful connector development process and launch, companies need toRead More

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