Automotive composite wire (ACW) is a dual-wall, single-core wire used in vehicle wire harnesses for engine compartments and other high-temperature zones. Its insulation combines a radiation cross-linked polyolefin inner layer with a radiation cross-linked fluoropolymer outer layer. The two layers are chemically bonded rather than co-extruded in a thin-wall package. It is a cost-effective alternativeRead More

When there is too much wire and not enough space, branch wiring provides an elegant solution that benefits engineers, designers, manufacturers, and customers. Branch wiring offers engineers and designers a valuable solution for industrial and other applications that require managing lots of wire and cable. Connector Supplier spoke with Nathan Moskal, product manager, and ZacharyRead More

Smart textiles facilitate data transmission, conductivity, and sensing while preserving mechanical strength, flexibility, and performance. By infusing conductive fibers and integrated electronic components, new wire sleeve strategies that sense and react to external stimuli enable the development of novel technologies. Thanks to advances in miniaturization, nanotechnology, and sensing arrays, conventional wire protection is evolving. InsteadRead More

The electric vehicle (EV) transformation has created significant engineering challenges in motor design, particularly in optimizing the electromagnetic performance of compact coil systems while meeting sustainability and cost-effectiveness requirements. By FABIO DE PASQUALE, R&D, Product Development Engineer, and Clinton Pereira, Supervisor, R&D, Product Development Engineer, TE Connectivity A critical aspect of this evolution involves theRead More

Wiring harnesses save installation time, optimize space, and help protect circuits from shock, vibration, debris, and other hazardous conditions. Good decisions at the design stage can protect the harness and the application. Wiring harnesses save installation time, optimize space, and help secure and protect electrical circuits from shock, vibration, debris, and other hazardous conditions. AlsoRead More

As more companies see the financial and environmental benefits of net zero, connector suppliers continue to develop product solutions to help meet those goals. Single-pair Ethernet is one solution. It has a smaller footprint than traditional Ethernet connectors and uses less materials to enable field devices to connect directly to the network. Single-pair Ethernet, orRead More

Meet the Cable: Multimode Cable Multimode cable is a type of fiber optic cable designed to carry multiple light modes or paths simultaneously, enabling high-bandwidth data transmission over relatively short distances, commonly used in data centers and local area networks. Optical fibers were first developed in the 1950s and 1960s by researchers such as CharlesRead More

Meet the Connector: EWIS Connectors EWIS connectors and cables are components used in the Electrical Wiring Interconnection System (EWIS) of an aircraft. The EWIS represents a unified approach to aircraft wiring design that encompasses all the wiring, connectors, terminals, and related devices necessary for transmitting electrical power and signals, and carries information from the sensor systemsRead More

A consistent infrastructure, from the control cabinet to the field, can create significant added value in terms of efficiency, safety, and flexibility of production and automation processes. Networking automation and control technology is an important aspect of wiring in the field, also known as field wiring. At the highest technical level, this is a smartRead More

Meet the Connector: Lead Wires Lead wires are two small lengths of wire extending from the pole of an electrical component, such as a resistor, capacitor, or semiconductor device, used to connect the component to a circuit or another component. They may also be called hook-up wires, appliance wires, or simply leads. Lead wires predateRead More

Meet the Connector: Solderless Terminals Solderless terminals provide a simplified wire joining solution. Whereas soldering provides a permanent connection, solderless terminals are advantageous in applications where connections may need to be disconnected for repair or if a change in design or components is imminent. TE Connectivity pioneered crimping technology and termination products in the 1940s,Read More

What is MIL-Approved Wire/Cable? MIL-approved wire, or MIL-spec wire, is any wiring solution that meets the strict standards developed for use in military applications. As with any military specifications, MIL-approved wire is designed for high performance and high reliability in harsh environments, which also makes it an attractive option for many non-military harsh environment applications.Read More