Posts

Silver: A Superior Finish for High-Current Applications

In the next article in the “Connector Basics” series, Ed Bock of APEX Electrical Interconnection Consultants looks at the attributes of silver and explains why it’s a superior finish for high-current applications. Connector designers have a wide selection of finishes to consider for high-current applications, both noble as well as non-noble metals. It is importantRead More

Cold-Formed Connectors Boost Electric Vehicles

Power connectors have wide application in the growing electric vehicle market. Producing them via cold forming could deliver multiple benefits, including enhanced part quality and less metal waste. Tighter regulations on CO2 emissions mean that even Formula 1 cars must now be more fuel-efficient – proof, if it were needed, of the inexorable rise of sustainabilityRead More

Aluminum: The Wiring Material of the Future

Lightweight aluminum wiring can replace heavier copper wires in the wiring harness, but aluminum is a demanding material. TE suggests considerations that could help make aluminum the wiring material of the future. Aluminum is a good conductor of electricity. In the car industry, this lightweight material is in the process of replacing copper in power cables. ThereRead More

The Process of Cable Assembly Molding

For clients who truly understand the process of cable assembly molding, which can include cost advantages over a fully mechanical approach, the selection of a vendor is the key to procuring a robust and reliable product. While a molded cable assembly can offer significant advantages over a similar product with a mechanical construction, the artRead More

Five Things the IWCS Has Done in the Past 10 Years

The IWCS International Cable Connectivity Symposium is upon us, so we asked outgoing CEO and director John Barteld to share the top five things the IWCS has done in the past 10 years. The International Wire and Cable Symposium (IWCS) has had an interesting time over the past 10 years. At the close of 2004,Read More

Connector Manufacturing Process Validation

This issue’s “Connector Basics” topic, explained by George Bedorf of APEX Electrical Interconnection Consultants, is connector manufacturing process validation. Connectors are made from plastic and metal. The selection of these materials, including metal finishing, along with very precise and detailed mechanical parameters, are described on production drawings and related specifications. Connectors that meet all the specified designRead More

How to Specify Nuclear Energy Connectors

Connectors for the nuclear energy industry must be rugged and reliable as they are exposed to extreme chemical, temperature, and radiation conditions. Here are some tips on how to specify nuclear energy connectors. Nuclear energy demands long-term reliable solutions designed for the most severe environments. Connectors for this industry need to be rugged and reliable as they are exposedRead More

Ethernet Data Rate Progression

The debate continues but it is clear that by 2017, we will have a standard for 400G Ethernet. Lisa Huff does a reality check on Ethernet data rate progression over the next five years and the connector companies building prototypes for possible 400G solutions. Computer networks are on the cusp of a revolutionary change. Software-defined networking (SDN)Read More

The Basics of Connector Soldering

The quality of the joining processes undergone by some connectors can be a key factor in component performance. The latest article in our “Connector Basics” series by APEX Electrical Interconnection Consultants covers the basics of connector soldering. Many connectors and related components are subject to joining processes, which primarily involve soldering. Less commonly used joining processes includeRead More

Overcoming High-Speed Interconnect Challenges with VNAs

Cloud computing, smart phones, and LTE services are causing a significant increase in network traffic, as well as bottlenecks in high-end services in data centers. Jon Martens and Bob Buxton of Anritsu explain how to overcome high-speed interconnect challenges with vector network analyzers. Cloud computing, smartphones, and LTE services have caused a significant increase in networkRead More

How to Test for Copper-Clad Aluminum Cables

The existence of copper-coated aluminum cables in the market can present serious problems for the companies using them. In an excerpt from a recent white paper, Fluke Networks describes testing methods to identify copper-clad aluminum cable, and what the future holds for the process. There are growing concerns in the network equipment industry about theRead More

Protect Medium-Voltage Cable Insulation from Failure

Cable designed to be discharge-resistant may be the best way to protect medium-voltage cable insulation from failure and to ensure system reliability. Design engineers must ensure the reliability of solid-dielectric power cable against failures caused by partial discharge (PD), which can be quite a challenging task. Engineers can guard against PD by designing cable toRead More

2026 World Connector Market Handbook 2025-2031F
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